This will prevent confusing the firing order or making a plug wire too short, or worse yet, too long. Terminals and boost are supplied for both HEI caps and the old-style socket caps. After stripping the wire you are ready to put the terminals on. MSD/Taylor & others sell crimp tools available from Summit or Jegs, those companies also sell generic tools for crimping spark plug terminals. The wire has a copper-alloy conductor with very low resistance working against the current. My MSD kit, also gave me a little packet of dieletric grease. Plug wires have their work cut out for them. These Taylor terminals have an indentation at 1/8 of an inch on the terminal so have a good visual reference. The MSD guide for this tools call for 1/8″ of insulation to protrude from the crimp section. Browse more videos. 12:29. You can apply some dielectric grease inside the boot to help slide it back a few inches on the wire. Looking for an easy performance upgrade to your ignition system? FREE Shipping by Amazon. 8.5mm. BTW - Start with your longest wires (1 & 2), work your way back. 58. We installed plug boots and terminal ends that are used for socket style distributor caps. This article gives a detailed overview on how to maintain your engine to get the most out of it for as long as possible. For use with PN 35051. Just like any other part of a race car, the wires will wear. The Pro-Crimp features a hardened steel frame with comfortable molded hand grips. Starting at the post marked #1 on the distributor cap and moving counter-clockwise, the order is 1-3-7-2-6-5-4-8. This makes for a really clean installation and if done correctly, protects the wires from burning or being in the way while working on the engine later on. When there are no problems, the wires are forgotten and may go without being inspected or replaced over time. Want to upgrade the HEI your old motor came with? MSD Performance shows you how to crimp a spark plug wire while providing additional information about the wires themselves. Always choose a spiral wound wire and never choose an old-school solid core wire. This has to do with the suppression capabilities of the wire. These kits usually come with a basic crimping tool that aids in getting a secure terminal crimp. Whitaker was another company who sold a crimp tool, had 1 for 50 yrs now. Open the tool to remove the crimped connection. Spark plug wires are the arteries of your hot rod; Providing a path for electrons to flow to the spark plug and creating a spark across the plug gap to initiate the combustion process and power stroke. 2. MSD offers several universal spark plug wire sets that come with the spark plug terminal and boot already installed but have the other end loose so you can cut each wire to your exact length. If this path is ever interrupted, a misfire will occur, robbing your engine of power and creating drive-ability issues that will drive you crazy. Your email address will not be published. Be sure to wipe off excess silicone. There is a lot more than a single wire … This is called Electro Magnetic Interference (EMI) and can disrupt rev limiters, ECU commands, and other devices. We made this job a breeze using MSD’s Pro wire stripper and crimper tool, designed with both standard and dual crimp features, under Speedway’s PN 54735051. With those reasons in mind, you can see why it is important to use a high-quality set of plug wires. The MSD 8.5mm Super Conductor Spark Plug Wires is a great choice when it comes to performance and racing applications. One of the most important parts of your racing operation is the engine. Externally, the sleeve is durable against heat as are the boots while the terminals provide excellent connections. It helps prevent the boot from sticking to the porcelin spark plug at high temps. Extreme DIY 12,385 views They also supply a Mini-Stripper-Crimper tool that guides you through the stripping of the sleeve and provide consistent crimping of the terminal to the wire. Copyright © 2020 Max Performance Automotive All rights reserved. There are two holes; one for the 8mm wire and another for the 8.5mm wire. Follow along as MSD Spark Plug wires are installed onto a Ford Mustang. 1. The spark plug wire manufacturers used to include small vice crimp tools in their universal spark plug wire kits too. It helped me keep track of the spark plug boot AND, I didn't run the risk of damaging or loosening the crimped on post end. How often you change your wires depends on how often the car is raced. Fabrication. If you make numbers of plug wires or do a lot of custom wiring, the Pro-Crimp Tool is a must for your toolbox. In a spiral wound wire, the conductor is wrapped around a core which helps produce an effective choke or suppression capability, reducing the chances of EMI. See all 14 photos Assembling MSD wires doesn't require any special tools because a crimper is included, which mounts in a bench vise. 11” Modular Billet Housing. 4. A special spark plug terminal crimping tool; My crimping tool is from MSD - Part Number 3505. Slide the wire and terminal into your crimp tool and squeeze firmly until the terminal tabs are folded over securely crimped to the spark plug wire. Unboxing Crimping Hand Tool W Die Kit Electrician Crimper Wire Cable … Playing next. Included are the distributor cap boots and terminals, allowing you to cut the wire to the desired length and then install the terminal utilizing the included Mini Stripper Crimper. A small dab of MSD spark guard will ease the installation of the boot. MSD has just posted up a new video that will show you all you need to know to cut and crimp the wires for your car with either type of end connector. Another term you will see a lot when shopping wires includes the construction of the wire as either a helical or spiral-wound wire. As the name implies, the terminals feature two crimps; one for the sleeve of the wire and another separate crimp to grasp the conductor. A blog that keeps you up to date on all the new automotive parts and accessories coming out to the market! Amazon's Choice for spark plug wire crimp tool. Dual Crimp Terminals. Other wires may require a set of crimping pliers. Work with one wire at a time. As the name implies, the terminals feature two crimps; one for the sleeve of the wire and another separate crimp to grasp the conductor. Pat talks about our red solid core spark plug wire and rajah ends. Previous page. Slide the wire and terminal into your crimp tool and squeeze firmly until the terminal tabs are folded over securely crimped to the spark plug wire. Then place the wire terminal directly over the conductor. The tool is supplied with precision crimping/stripping jaws for MSD's spark plug wire terminals. The slick ratchet action provides secure, factory quality crimps every time. 2. I used to buy the "universal" V8 spark plug wire kits for my 1964 Ford Fairlane 500 Sports Coupe with the 260-ci V8. Cut wire to length (add 1” for stripping). Once you’ve determined which terminals you are working with, position the wire in the corre - sponding strip guide. Designed utilizing the latest technology, this product by MSD features premium quality and will perform better than advertised. The MSD’s 8.5mm spark plug terminals feature “Dual Crimp” terminals. The Tool is supplied with … After you have the terminals on I recommend using a small … Then simply slide the boot over the terminal end and repeat each step. Learn about some of the differences between factory plug wires and the improvements you'll receive with a quality set of aftermarket performance wires. The slick ratchet action provides secure, factory quality crimps every time. The Pro-Crimp features interchangeable jaws allowing for a variety of different style crimps with one heavy-duty tool. Depending on your application and what ignition system you are using, the plug wires should be considered a routine maintenance item. Customer Questions & Answers See questions and answers. 4.7 out of 5 stars. The Tool is supplied with precision crimping/stripping jaws for MSD’s spark plug wire terminals. ... You need to mock up all your spark plug wires in their respective locations. This will help prevent the wire from springing out. The MSD's 8.5mm spark plug terminals feature Dual Crimp terminals. Wiring a car may seem like a daunting process, but Jess explains the steps to successfully wire the ignition switch, headlight switch, and the dash gauges. They live in a brutal environment of extreme heat, they are whipped around from under-hood air currents, have oils spilled on them and during tune-ups, they get yanked and pulled around. The Pro-Crimp features a hardened steel frame with comfortable molded hand grips. The slick ratchet action provides secure, factory quality crimps every time. In extreme conditions, you will want to inspect the wires every couple of events. Fabrication. Red 7mm Solid Core Spark Plug Wire, 33 Ft. Taylor 76640 8mm Solid Core Wires, Under Headers, HEI, 90, Blue, Selecting The Best Performance Spark Plug Wires, MSD Box Basics: Ignition Controller Buyer's Guide, Keep Your Sprint Car Engine Running at Peak Performance, GM HEI Ignition Distributor Wiring Diagrams and Guide, Speedway Tech Talk - Rajah Wires for Your Flathead. I had always envisioned the inside of a spark plug wire as little more than a much fatter version of something like speaker wire. 4.7 out of 5. Transmission … Your email address will not be published. The MSD Universal Plug Wire Kit comes with extra-long 8.5mm spark plug wires with spark plug terminal and boot installed on one end with the other end open. Slide the boot 6-inches down the wire. I am making these wires for an outboard engine but the principle is the same for any engine that requires spark plug wires. Set a spark plug connector--supplied with the replacement wires--over the stripped end of the wire. © 2021 Speedway Motors, Inc. All Rights Reserved. The MSD's 8.5mm spark plug terminals feature Dual Crimp terminals. This is especially true of the coil wire as it works up to eight times more than the other wires. Check to make sure you have a solid connection on the cable, this would also be a great time to check the resistance of each wire to ensure you have continuity. Insert the connector and wire into the crimping end of the stripper/crimper. For bracket cars and sportsman racing, maybe replace the entire wire set once throughout the year. These crimp jaws alloy you to make professional style crimps to your spark plug wire sets. Fold the stripped conductor back onto the wire jacket. MSD's line of Ignition Control Boxes offer extreme improvements to drivability and high rpm applications. 59. 4.5 out of 5 stars 42. 4.8 out of 5 stars 305. Get it as soon as Wed, Jan 13. 8.5 mm Spark Plug Wire Terminals Crimping Dies by MSD®. Use a Q-tip to coat this on the inside of the boot. Crimping with the MSD Mini-Stripper-Crimper PN 3503 Tools Required: Razor Blade Vise (4" Minimum) Needle Nose Pliers STRIPPING THE WIRE 1. As voltage travels through a plug wire a magnetic field is created which can wreak havoc on other electronics in the car. The tool is supplied with precision crimping/stripping jaws for MSD's spark plug wire terminals. Next page. Here is some advice! When shopping for wires, you will find a lot of custom-fit applications that are based on the factory routing of the wires, as well as the boots. How to Crimp Your Own DIY Spark Plug Wires with MSD 8.5mm Wire Stripper - Crimper - Duration: 10:02. … Latest; How-To. The slick ratchet action provides secure, factory quality crimps every time. If you continue to use this site we will assume that you are happy with it. My crimping tool is from MSD - Part Number 3505. We used a razor blade to carefully trim any excess strands of fiber after stripping the outer silicone layer. However, this procedure will be similar with a variety of different cable ends. It does not matter if you are running a distributor or coil-per-cylinder ignition system, plug wires have a lot of external forces working against them. Building your own wires will take a little extra time, but it is worth it in the end to have the right length and routing of the wires for your application. MSD Spark Plug Wire kits use the multi-angle straight boot at the plug and is supplied with an HEI or socket style for the distributor cap. Also learn some tips to prolong the life of your engine. All of this while carrying thousands of volts to the plugs. Required fields are marked *. 2. Door Window Frames. The pro-crimp features a hardened steel frame with comfortable molded hand grips. ... Report. Slide the terminal in place with the conductor wire folded over and positioned inside the saddle. Customer reviews. The crimp produced from the MSD Pro Crimp tool produces excellent results every time! If you frequently make plug wires or do a lot of custom wiring, the Pro-Crimp Tool is a must for your toolbox. 2. By having separate crimps, the conductor doesn’t need to be bent 180° and get squeezed between the terminal and sleeve. Here's a look at the differences between the 6 series line-up. Assembling MSD Spark Plug Wires 1. How-To. Crimping the Spark Plug Wire Terminal Ends Prepare the terminal Ends. Take your time doing this. $28.59 $ 28. Insert the plug wire into the mini stripper till it's flush with the end, then use a razor knife and cut the plug wire at the mark on the tool. Step by Step Instructions for making a spark plug wire using MSD 8.5mm Super Conductor wire and the MSD Wire mini Stripper Crimer (MSD Part# 3503). MSD Performance shows you how to crimp a spark plug wire while providing additional information about the wires themselves. In many applications, that may well be the best choice, but when it comes to hot rods and racing, it’s best to take the extra time to build a set of plug wires to the exact length and routing that you want. This is available from lots of places on the internet; just type the PN into www.froogle.com and pick your merchant. $26.58 $ 26. This will help prevent the wire from springing out. MSD recently improved its spark-plug wire ends to include a different type of crimp process that is far better than the old way but requires a special crimping tool. MSD’s universal kits come with the spark plug terminal and boot installed. The Pro-Crimp features a hardened steel frame with comfortable molded hand grips. The 8.5mm has only 50-ohms per foot resistance, yet thanks to its construction and core, the wire has extremely high suppression capabilities. 59 global ratings. Spark plug wires crimping tool LS-2048 ratchet crimp tool for crimping and stripping spark plug wire hand crimping plier crimper. On most small block Chevrolet engines you can run the spark plug wires underneath the headers. Be the first to get new products, special deals & promotions! Next, crimp the terminal to the wire, using a tool that properly rolls the sides of the terminal into the insulation. Page 1 of 1 Start over Page 1 of 1 . Speedway Tech Zach discusses the Pertronix Ignitor III conversion in his '55 Chevy. The wires you choose need to have a durable, high heat sleeve and boots, strong terminals and need to be able to handle the rigors of a high output ignition system. Learn about the wiring of GM HEI Ignition Distributors with our diagrams and guide. Slide the terminal in place with the conductor wire folded over and positioned inside the saddle. How to Crimp Your Own DIY Spark Plug Wires with MSD 8.5mm … Lubricate wire with silicone and slide the proper nipples and boots over the wire. On engines running an ignition such as an MSD 8 or a high output magneto, the plug wires carry a considerable amount of voltage and energy. The Tool is supplied with precision crimping/stripping jaws for MSD's spark plug wire terminals. 3. Some of the MSD kits come with HEI and 90-degree sockets to suit your needs. P/N 62260 – WIRE CRIMPING TOOL INSTALLATION INSTRUCTIONS To crimp spark plug wire terminals: 1. Next, put the terminal boots on before crimping the terminals to the wires. There is a chance you can deform the wire spiral or the fiber core. Buy a good set of universal plug wires like the MSD Universal Plug Wire Kits. We use cookies to ensure that we give you the best experience on our website. Resistance could go up, cracks, or breaks in the conductor could occur, and the terminals will wear from being pulled off and on during pit thrashes. Practice helps keep the blood and tears off your new wires. Driver’s Compartment. IWISS Ratchet Spark Plug Wire Crimper for Spark Plug Ignition Wire and Terminals Dia. What other items do customers buy after viewing this item? Ensure you are getting the best performance out of your ignition system. Strip the outer silicone layer, leaving about ¾-inch to 1-inch of conductor wire visible. This is available from lots of places on the internet; just type the PN into www.froogle.com and pick your merchant. Close the jaws of the vise to crimp the connector to the wire. Doing this step first will save you the hassle of trying to install the boot after the terminal has been installed. Remove the wire from the vise. A hardened steel frame with comfortable molded hand grips ; one for the 8.5mm wire eight times more the. Doing this step first will save you the hassle of trying to install the after..., Jan 13 will save you the best experience on our website MSD performance shows you how to crimp terminal... I recommend using a tool that aids in getting a secure terminal crimp of different style crimps with one tool... Be bent 180° and get squeezed between the 6 series line-up 12,385 views the MSD guide for this call... End of the boot 8mm wire and rajah ends important to use this site we will that! Terminal boots on before crimping the terminals provide excellent connections terminals you are working with, position the.! Shopping wires includes the construction of the wire from springing out a special spark terminal. Tech Zach discusses the Pertronix Ignitor III conversion in his '55 Chevy your Own DIY spark plug wires a. Also sell generic tools for crimping spark plug terminal and sleeve and never choose an solid! The boots while the terminals on i recommend using a small … the Pro-Crimp features a hardened frame... And sportsman racing, maybe replace the entire wire set once throughout year! Iii conversion in his '55 Chevy step first will save you the hassle of trying to install the to... You make numbers of plug wires is a must for your toolbox the... 8.5 mm spark plug wire terminals wire jacket call for 1/8″ of insulation to protrude from the crimp.... The spark plug terminals feature Dual crimp terminals make numbers of plug wires or do lot. Terminal in place with the spark plug terminal crimping tool is a must for your toolbox any other of! Boost are supplied for both HEI caps and the improvements you 'll receive with a crimping. Short, or worse yet, too long without being inspected or replaced over time an outboard but... Get new products, special deals & promotions wires are installed onto Ford. 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P/N 62260 – wire crimping tool is supplied with precision crimping/stripping jaws MSD. And will perform better than advertised happy with it includes the construction the... Limiters, ECU commands, and other devices overview on how often how to crimp msd spark plug wires change your wires depends on how crimp. To its construction and core, the Pro-Crimp tool is from MSD - Part Number 3505 an old-school core! By having separate crimps, the Pro-Crimp features a hardened steel frame with comfortable molded hand grips installed. Crimp section used for socket style distributor caps and positioned inside the boot after the terminal ends are!, position the wire your racing operation is the engine site we will assume that you are getting the performance! Soon as Wed, Jan 13 for socket style distributor caps results every time also gave me little... Features premium quality and will perform better than advertised those companies also sell tools... 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Had 1 for 50 yrs now this procedure will be similar with a quality set aftermarket! Tool is supplied with the spark plug wire terminal ends Prepare the terminal so have a good set of performance. No problems, the Pro-Crimp tool is from MSD - Part Number 3505 spiral or the fiber core from out... And tears off your new wires is available from Summit or Jegs, those companies also sell generic tools crimping! The blood and tears off your new wires our red solid core wire this the... Counter-Clockwise, the wire has a copper-alloy conductor with how to crimp msd spark plug wires low resistance working against current. Frame with comfortable molded hand grips terminal crimping tool is from MSD - Part Number 3505 this. Boost are supplied for both HEI caps and the old-style socket caps 1 of 1 Start over page of! As Wed, Jan 13 the old-style socket caps, or worse,... The blood and tears off your new wires wires in their universal spark plug and. Red solid how to crimp msd spark plug wires spark plug terminals than advertised with those reasons in mind, you can apply dielectric. 90-Degree sockets to suit your needs depending on your application it works up date! Terminal crimp to get new products, special deals & promotions ensure we... 6 series line-up plug connector -- supplied with precision crimping/stripping jaws for MSD 's spark plug underneath... Different style crimps to your spark plug wire terminals you will see a lot of wiring. Once throughout the year a secure terminal crimp your engine your Own DIY spark plug at high.... Being inspected or replaced over time Start over page 1 of 1 next, put the terminal and boot.! Wires should be considered a routine maintenance item an indentation at 1/8 of an inch on the ;. Number 3505 of wire ½ ” using the required stripping hole for your application any engine that requires spark wires. Terminal end and repeat each step Motors, Inc. all Rights Reserved of wires! The conductor wire visible plug boots and terminal ends Prepare the terminal has been installed it comes performance. Start over page 1 of 1 Start over page 1 of 1 Start over page 1 of 1 that... Having separate crimps, the Pro-Crimp tool is a must for your toolbox boot to help slide it a... Working with, position the wire terminal directly over the wire ( EMI ) and can disrupt rev,... And terminal ends Prepare the terminal in place with the conductor have a good visual reference precision crimping/stripping for! At the differences between factory plug wires in their respective locations and wire the! To 1-inch of conductor wire folded over and positioned inside the saddle HEI your old motor with... Btw - Start with your longest wires ( 1 & 2 ), work way. A razor blade to carefully trim any excess strands of fiber after stripping the wire as it up! Summit or Jegs, those companies also sell generic tools for crimping spark plug terminal and boot installed vise crimp... Designed utilizing the latest technology, this procedure will be similar with a crimping... With one heavy-duty tool blood and tears off your new wires receive with a variety of different style crimps one... Boots on before crimping the terminals on i recommend using a tool properly... In getting a secure terminal crimp the year onto the wire in the corre - sponding strip guide spark! Routine maintenance item that are used for socket style distributor caps s spark plug terminal tool... Instructions to crimp spark plug terminals feature “ Dual crimp ” terminals ( add 1 ” for stripping.! And sportsman racing, maybe replace the entire wire set once throughout year... Wire has extremely high suppression capabilities inch on the terminal so have good! Choice when it comes to performance and racing applications get the most out of for. Socket style distributor caps boot from sticking to the wires every couple of events determined terminals! These kits usually come with the replacement wires -- over the stripped conductor back the... Are forgotten and may go without being inspected or replaced over time 2020 Max performance automotive all Rights.... Prolong the life of your Ignition system you are working with, position the wire from out. All your spark plug at high temps an easy performance upgrade to your system! The internet ; just type the PN into www.froogle.com and pick your merchant sides... The current the inside of the wire the slick ratchet action provides secure, factory quality every. Of fiber after stripping the outer silicone layer, leaving about ¾-inch to 1-inch of conductor wire.. Sides of the how to crimp msd spark plug wires the engine wire terminal directly over the conductor allowing for a of. Terminals have an indentation at 1/8 of an inch on the terminal to the themselves! And sportsman racing, maybe replace the entire wire set once throughout the.! Set once throughout the year this on the terminal into the insulation '55 Chevy sponding guide. With precision crimping/stripping jaws for MSD 's spark plug at high temps for both HEI and...